Brewhouse Automation features

Brewhouse Automation features

  • Semi-automatic / Full-automatic optional
  • Automatic operation with pneumatic valves: reducing the amount of manpower required
  • One-click brewing: The module simplifies the brewing process by providing a one-button start for accessories as mash pumps and valves, reducing the need for manual operation and minimizing errors.
  • Wort cooling via PID adjustment: Control of the wort cooling process is facilitated by temperature transmitters and control valves equipped with an automatic adjustment function.
  • Automation of the mashing process: The system automatically regulates temperature and time for each saccharification process, ensuring optimum saccharification conditions, resulting in a more efficient and consistent process
  • Automation of the lautering process: Sensors such as level transmitters, flow meters, and distance sensors are used to automatically regulate the speed of wort filtration, as well as the start and stop of the cultivator, its running speed, and lifting height.
  • Automation of the boiling process: The boiling intensity is automatically controlled by a pressure transmitter and a foam sensor, which automatically regulates the intensity of the steam heating.
  • Recipe Storage: System facilitates the setting and storage of brewing parameters for different beer types, allowing for efficient recipe management. You can select your preferred recipe during brewing and have it run automatically.
  • Alarm protection automation: Fault alarm functions such as valve opening and closing alarms, low material level alarms and mechanical operation alarms can be configured at different levels.
  • Safety protection automation: The safety function can be set to the highest level, including the manway opening shutdown, the empty material stop protection function, etc.
  • Archived logs: The operating log of each electrical component is stored by the system during operation, enabling the brewing process to be recorded and tracked.
  • The wort is cooled by a single-stage heat exchanger using 2°C cold water as a refrigerant to cool the wort from 98-100°C to fermentation temperature, and the cold water is heated to 82°C and returned to the hot liquor tank. This method is known to be about 15% more energy efficient than a two-stage heat exchanger, and 25% less water consumption.
  • The condensate is piped back to the boiler tank, saving approximately 20% of heat energy compared to direct discharge.

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