2000L Craft brewery

The batch output capacity of a 2000L craft brewery is sufficient to supply multiple retail outlets or regional distribution networks, allowing for the broader promotion of your craft beer brand. We advise a PLC-controlled four-vessel brewhouse to enhance brewing efficiency and facilitate multi-batch brewing. We also offer a 3-vessel brewhouse combination for customers with limited space. Multiple fermentation tanks can be matched according to brewing and sales plans, which are suitable for producing craft beer types.

It is advisable to select a location that is conveniently situated in proximity to a logistics hub or a major transportation route, to facilitate the prompt shipping of the product to various target markets. Beer packaging can take the form of cans, bottles, and barrels.

Brewhouse output per batch2000 liters
Brewhouse structure4-vessel brewhouse
Brew batch max.6
Cellar capacity (designed)>80 000 liters
Annual total capacity (designed)1.2 million liters
Annual total capacity (max.)3.96 million liters
Annual filling capacity (designed)1.44 million liters

Brewery Layout and Plan

Tiantai designs the layout according to your site and conducts beer process design to improve site utilization and save energy for you.

From production to packaging, Tiantai has you covered with malt millers, customized brewhouses, fermentation tanks, filling lines, and more brewery equipment.

craft brewery
Ingredients Storage System

Pallets *8-10 sets

Malt Milling System

Dry mills *1 unit

Brewhouse System
  • Mash tun *1 unit
  • Lauter tun *1 unit
  • Brew kettle *1 unit
  • Whirlpool tank *1 unit
  • Plate and frame heat exchanger *1 unit
  • Wort aeration system *1 set
  • Yeast pitching system *1 set
  • Supporting pumps, valves, sanitary stainless steel pipes, various sensors, operating platforms, etc.

Fermentation System
  • 20HL fermenter *12 units
  • 40HL fermenter *14 units
  • Supporting pumps, valves, sanitary stainless steel pipes, various sensors, operating platforms, etc.

Filtration System

– Kieselguhr adding tank *1 unit
– Front buffer tank *1 unit
– Kieselguhr mixing tank *1 unit
– Candle filter *1 unit
– Rear buffer tank *1 unit
– Bag trap *1 unit
– Other adding systems are equipped according to the process
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, operating platforms, etc.

Maturation and Conditioning

– 40HL bright beer tank *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, operating platforms, etc.

Pasteurization System

– Flash pasteurizer *1 unit
– Buffer tank *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, operating platforms, etc.

Control System

PLC cabinet *1 set

CIP System

– Hot alkali tank *1 unit
– Hot water tank (sterile water tank) *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.

Hot Water Supply

– Hot liquor tank *1unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.

Cold Water Supply

– Cold liquor tank *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.

Brewing Water Supply

– Brewing water tank *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.

Refrigeration System

– Chiller *1 unit
– Glycol water tank *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.

Reverse Osmosis System

– Raw water tank *1 unit
– RO water treatment machine *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.

Steam Supply System

– Steam boiler *1 unit
– Distributor *several set
– Steam pipes, valves, etc

Compressed Air Supply System

– Oil-free air compressors *2 sets
– Air buffer tank *1 sets
– Air dryer *1 sets
– Several filters
– Supporting pumps, valves, etc.

Electricity Supply System

– Power cables
– Signal communication cables
– Cable bridge
– Bridge bracket
– Conduit

Filling System (bottle)

– Depalletizer *1 set
– Rinsing machine *1 unit
– Filling machine *1 unit
– Capper machine *1 unit
– Tunnel pasteurizer *1 unit
– Drying Machine *1 unit
– Labelling Machine *1 unit
– Inspection Machine *1 unit
– Packaging Line *1 set
– Palletizer *1 set

BREWERY EQUIPMENT
Configuration

Brewhouse

  • 4-vessel brewhouse structure: mash tun + lauter tun + brew kettle + whirlpool tun + matching pumps, valves, pipes, sensors, etc. + operation platform

  • Headspace of tanks: minimum 25%

  • Headspace of brew kettle: 30%

  • Material: 304 stainless steel / copper (optional)

  • Hydrator offers a region of dynamic mixing for the uniform blend of the flow of grist and water

  • The distinctive agitator blades guarantee maximum heat transfer and uniform temperature distribution as well as intensive mixing of the mash

  • Sparging spray ring on top of lauter tun with a constant flow and even rinsing of sparging water

  • Top-mounted rotation motor with VFD speed adjust

  • Manually lifted spent grain dozer for spent grain out

  • Side-mounted enlarged spent grain manway with glass with grain chute

  • Wedge wire false bottom with >17% opening rate, effectively preventing grains from trapping or clogging

  • Equipped with false bottom rinsing after lautering

  • Buffer tank keeps the balance to prevent the grain bed from collapsing

  • Steam jacket on bottom and side wall, good covering cone bottom and vertical side, with safety feature

  • Foam detector within brew kettle detects the boiling state in the tank if there is an overflow phenomenon

  • Tangential inlet for proper centrifugal force for more effective whirlpool action and efficient trub collection

  • Single stage cooling plate and frame heat exchanger, all plates are numbered for easy disassemble and clean

  • Sanitary welded thermowell for high accuracy temperature sensor

  • Tanks are wrapped with polyurethane insulation to prevent heat loss and prevent the risk of burns

  • 100% TIG welding with pure argon gas shield

BREWERY EQUIPMENT
Configuration

Fermentation Shop

  • Fermenter material: 304 stainless steel

  • Headspace of fermenter: minimum 25%

  • Insulation: Polyurethane 80mm

  • Dimple plate on bottom and side wall, welded without over-burning

  • Conical bottom with 60° cone, optimized for excellent yeast settling characteristics and harvesting of yeast from the bottom

  • Top-mounted double clamp 360° rotary CIP spraying ball and port

  • Sanitary side-mounted oval manhole with pressured door (top-mounted available)

  • Carbonation port with CO2 dissolved stone 0.22um

  • CIP arm with four-way connection and butterfly valve

  • CO2 blow-off arm with butterfly valve separates from the CIP arm to avoid the spray ball getting clogged and creating pressure in the tank

  • Mechanical safe valve PVRV 2bar/30psi on top

  • Horizontal mounted rotating racking arm and port in cone with butterfly valve provides maximum beer recovery

  • Discharge arm with butterfly valve, removable and easy to clean

  • Dry hopping port with solid end cap

Our Service Process

From product testing to maintenance 10 years down the road, we are a single point of responsibility with in-house engineering, fabrication, and service.

Study/Costing

We provide you with competent and consistent support during the evaluation of your investment.

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Technical Support

We offer: 2D/3D drawings, Layout plan, Interactions with civil engineering work.

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Manufacturing

Using modern manufacturing techniques, we produce precise, high quality stainless steel tanks.

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On-site Installation

Tiantai has professional civil and mechanical piping staff, who provide you with on-site guidance and information about their project type.

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Training

Our training for you: Operator training, Maintenance training, Automation training, Individual training for your specific needs

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Optimization

If you have equipment that needs upgrades or retrofitting, we can help you analyze its performance and identify areas for improvement.

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Spare Parts

No down-time, only on-time.The parts you order from us are the exact same or better than those already installed in your equipment.

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Maintenance

At Tiantai, we offer a remote assistance service that allows our technicians to interact with operators remotely.

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