For larger craft breweries and brands preparing to enter the national market, a 5000-liter craft brewery solution represents a key enabler for achieving large-scale production. With a large capacity, it can meet the needs of large orders while ensuring high beer quality. We advise a PLC-controlled four-vessel brewhouse to enhance brewing efficiency and facilitate multi-batch brewing. A wort holding tank can be flexibly integrated into your brewhouse according to your multiple-batch brewing needs. Multiple fermentation tanks can be matched according to brewing and sales plans, suitable for producing craft beer types. With the advanced PLC automatic control system, the brewer can monitor various brewing process parameters in real-time to guarantee that each batch of beer achieves a uniform taste and quality.
It is advisable to select a location that is conveniently situated in proximity to a logistics hub or a major transportation route, to facilitate the prompt shipping of the product to various target markets. Beer packaging can be cans, bottles, and barrels.
| Brewhouse output per batch | 5000 liters |
| Brewhouse structure | 4-vessel brewhouse |
| Brew batch max. | 6 |
| Cellar capacity (designed) | ＞400 000 liters |
| Annual total capacity (designed) | 6 million liters |
| Annual total capacity (max.) | 10 million liters |
| Annual filling capacity (designed) | 7.2 million liters |
Brewery Layout and Plan
Tiantai designs the layout according to your site and conducts beer process design to improve site utilization and save energy for you.
From production to packaging, Tiantai has you covered with malt millers, customized brewhouses, fermentation tanks, filling lines, and more brewery equipment.
Pallets *8-10 sets
Dry mills *1 unit
- Mash tun *1 unit
- Lauter tun *1 unit
- Brew kettle *1 unit
- Whirlpool tank *1 unit
- Plate and frame heat exchanger *1 unit
- Wort aeration system *1 set
- Yeast pitching system *1 set
- Supporting pumps, valves, sanitary stainless steel pipes, various sensors, operating platforms, etc.
– 50HL fermenter *8 units
– 100HL fermenter *30 units
– 150HL fermenter *4 units
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, operating platforms, etc.
– Kieselguhr adding tank *1 unit
– Front buffer tank *1 unit
– Kieselguhr mixing tank *1 unit
– Candle filter *1 unit
– Rear buffer tank *1 unit
– Bag trap *1 unit
– Other adding systems are equipped according to the process
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, operating platforms, etc.
-50HL bright beer tank *1 unit
-100HL bright beer tank *2 units
-Supporting pumps, valves, sanitary stainless steel pipes, various sensors, operating platforms, etc.
– Flash pasteurizer *1 unit
– Buffer tank *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, operating platforms, etc.
– PLC cabinet *1 set
– PC operator station *1 set
– Operation system *1 set
– Brewing program *1 set
– Hot alkali tank *1 unit
– Acid tank *1 unit
– Hot water tank (sterile water tank) *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.
– Hot liquor tank *1unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.
– Cold liquor tank *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.
– Brewing water tank *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.
– Chiller *1 unit
– Glycol water tank *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.
– Raw water tank *1 unit
– RO water treatment machine *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.
– Steam boiler *1 unit
– Distributor *several set
– Steam pipes, valves, etc
– Oil-free air compressors *2 sets
– Air buffer tank *1 sets
– Air dryer *1 sets
– Several filters
– Supporting pumps, valves, etc.
– Power cables
– Signal communication cables
– Cable bridge
– Bridge bracket
– Conduit
– Depalletizer *1 set
– Rinsing machine *1 unit
– Filling machine *1 unit
– Capper machine *1 unit
– Tunnel pasteurizer *1 unit
– Drying Machine *1 unit
– Labelling Machine *1 unit
– Inspection Machine *1 unit
– Packaging Line *1 set
– Palletizer *1 set
Brewhouse
4-vessel brewhouse structure: mash tun + lauter tun + brew kettle + whirlpool tun + matching pumps, valves, pipes, sensors, etc. + operation platform
Headspace of tanks: minimum 25%
Headspace of brew kettle: 50%
Material: 304 stainless steel / copper (optional)
Hydrator offers a region of dynamic mixing for the uniform blend of the flow of grist and water
The distinctive agitator blades guarantee maximum heat transfer and uniform temperature distribution as well as intensive mixing of the mash
Sparging spray ring on top of lauter tun with a constant flow and even rinsing of sparging water
Top-mounted rotation motor with VFD speed adjust
The raking device features automatic lifting control.
Side-mounted enlarged spent grain manway with glass with grain chute
Wedge wire false bottom with ＞17% opening rate, effectively preventing grains from trapping or clogging holes
Equipped with false bottom rinsing after lautering
Buffer tank keeps the balance to prevent the grain bed from collapsing
Less thermal loss by adopting a combination of steam jacket and internal calandria, and 30% higher heating efficiency than traditional jacket heating
Foam detector within brew kettle detects the boiling state in the tank if there is an overflow phenomenon
Steam condensor for energy recycling
Tangential inlet for proper centrifugal force for more effective whirlpool action and efficient trub collection
Trub discharge from the bottom of the whirlpool tank
Single stage cooling plate and frame heat exchanger, all plates are numbered for easy disassemble and clean
Sanitary welded thermowell for high accuracy temperature sensor
Tanks are wrapped with polyurethane insulation to prevent heat loss and prevent the risk of burns
100% TIG welding with pure argon gas shield
Fermentation Shop
Fermenter material: 304 stainless steel
Headspace of fermenter: minimum 25%
Insulation: Polyurethane 80mm
Dimple plate on bottom and side wall, welded without over-burning
Conical bottom with 60° cone, optimized for excellent yeast settling characteristics and harvesting of yeast from the bottom
Top-mounted double clamp 360° rotary CIP spraying ball and port
Sanitary side-mounted oval manhole with pressured door (top-mounted available)
Carbonation port with CO2 dissolved stone 0.22um
CIP arm with four-way connection and butterfly valve
CO2 blow-off arm with butterfly valve separates from the CIP arm to avoid the spray ball getting clogged and creating pressure in the tank
Mechanical safe valve PVRV 2bar/30psi on top
Horizontal mounted rotating racking arm and port in cone with butterfly valve provides maximum beer recovery
Discharge arm with butterfly valve, removable and easy to clean
Dry hopping port with solid end cap
Our Service Process
From product testing to maintenance 10 years down the road, we are a single point of responsibility with in-house engineering, fabrication, and service.