Annual 30 million liters Capacity Brewery
A brewery with an annual output of 30 million liters is a mass production brewery that produces approximately 60 to 65 million bottles of bottled beer annually. This type of brewery can not only meet the large-scale brewing needs of popular beers such as lager, but can also adapt to the production of various specialty craft beers to meet the unique requirements of different consumer markets.
The packaging options include glass bottles, cans, kegs, and PET bottles. These are distributed to various outlets, such as supermarkets, restaurants, bars, and pubs.
It is recommended that breweries be located as close to the market as possible to reduce supply distances, simplify logistics, and guarantee the freshness of the beer.
Annual total | 30 million liters |
Annual maximal | 34.65 million liters |
Brewhouse output per batch | 15000 liters |
Cellar capacity | >2100000 liters |
Annual filling capacity | 36 million liters |
Technology and Equipment
Tiantai designs the layout according to your site and conducts beer process design to improve site utilization and save energy for you.
From production to packaging, Tiantai has you covered with malt millers, customized brewhouses, fermentation tanks, filling lines, and more brewery equipment.
– Steel silo *2-6 units
– Bucket elevator *2-3 units
– En-Masse Conveyor *2 units
– Operating Platform *1 set
– Bucket elevator *4 units
– Gravity destoner *2 units
– Permanent magnet drum *2 unit
– Wet mills *2 unit
– Pulse dust collector *1 set
– Operating Platform *1 set
– Mash tun *1 unit
– Lauter tun *1 unit
– Cereal cooker *1 unit
– Brew kettle *1 unit
– Whirlpool tank *1 unit
– Plate and frame heat exchanger *1 unit
– Wort aeration system *1 set
– Yeast pitching system *1 set
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, operating platforms, etc.
– 300HL fermenter *10 units
– 600HL fermenter *10 units
– 800HL fermenter *15 units
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, operating platforms, etc.
– Carlsberg flask *2 units
– Primary yeast propagation tank *1 unit
– Secondary yeast propagation tank *1 unit
– Yeast storage tank *2 units
– Yeast waste tank *1 unit
– CIP alkali tank *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.
– Disc centrifuges *1 unit
– Buffer tank *1 unit (According to process design)
– Kieselguhr adding tank *1 unit
– Front buffer tank *1 unit
– Kieselguhr mixing tank *1 unit
– Candle filter *1 unit
– Rear buffer tank *1 unit
– Bag trap *1 unit
– Other adding systems are equipped according to the process
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, operating platforms, etc.
– 300HL bright beer tank *2 units
– 600HL bright beer tank *2 units
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, operating platforms, etc.
– Flash pasteurizer *1 unit
– Buffer tank *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, operating platforms, etc.
– MCC cabinet *1-4 sets
– PC operator station *1 set
– Operation system *1 set
– Brewing program *1 set
– Hot alkali tank *2 units
– Cold alkali tank *2 units
– Acid tank *2 units
– Disinfectant tank *2 units
– Hot water tank (sterile water tank) *2 units
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.
– Hot liquor tank *2 units
– Heat exchanger *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.
– Cold liquor tank *2 units
– Heat exchanger *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.
– Brewing water tank *2 units
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.
– Chiller *2 units
– Glycol water tank *2 units
– Cooling tower *1 unit (According to process design)
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.
– Deoxygenation tower *1 unit
– Deoxygenated water storage tank *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.
– Raw water tank *2 units
– RO water treatment machine *2 units
– Supporting pumps, valves, sanitary stainless steel pipes, various sensors, etc.
– Steam boiler *2-4 units
– Distributor *several units
– Condensate tank *1 unit
– Energy storage tank *1 unit
– Steam pipes, valves, etc
– Oil-free air compressors *2 units
– Air buffer tank *1 units
– Air dryer *1 units
– Several filters
– Supporting pumps, valves, etc.
– Liquid CO2 storage tank *1 unit
– Gasifier *1 unit
– Pressure regulating station *1 set
– Buffer tank *1 unit
– Supporting pumps, valves, sanitary stainless steel pipes, detection sensors, etc.
– Power cables
– Signal communication cables
– Cable bridge
– Bridge bracket
– Conduit
– Raw water flow automatic control system
– Dilution water preparation system
– Deoxygenated water level control unit
– Deoxygenated water carbonation unit
– Deoxygenated water cooling unit
– Deoxygenated water secondary mixing unit
– Deoxygenated water buffer unit
– CIP unit
– PID volume control system
– PLC electronic control system
– Supporting pumps, valves, sanitary stainless steel pipes, detection sensors, etc.
– Depalletizer *1 set
– Rinsing machine *1 unit
– Filling machine *1 unit
– Capper machine *1 unit
– Tunnel pasteurizer *1 unit
– Drying Machine *1 unit
– Labelling Machine *1 unit
– Inspection Machine *1 unit
– Packaging Line *1 set
– Palletizer *1 set
Module
Brewhouse System
Tiantai brewhouses are expertly designed to ensure the production of high-quality beer, regardless of the type of brewery. We have incorporated an efficient boiling system, a reliable lautering system, and premium piping components, as well as frequency control of pumps and motors, to meet the specific needs of our customers.
Module
Fermentation System
At Tiantai, we provide customizable fermenters that can be tailored to fit the specific diameter and height of your location. Moreover, we can design them stacked vertically to fully utilize your ceiling space. We also offer outdoor fermenters with enhanced insulation and safety features.
Module
Filling System
Tiantai bottling lines allow to solve many tasks related to the automation of the process of filling the product into the bottle, thanks to the wide range of produced automatic machines and engineering solutions. Explore our extensive range of equipment, including rinser, filler, and capper monoblocks, as well as complete solutions for pasteurizing, labeling, packing, and palletizing
Reference Projects
From annual 10 to 100 million liters capacity, we help you achieve a sustainable brewing future with innovative and efficient solutions.
Our Service Process
From product testing to maintenance 10 years down the road, we are a single point of responsibility with in-house engineering, fabrication, and service.
Study/Costing
We provide you with competent and consistent support during the evaluation of your investment.
Technical Support
We offer: 2D/3D drawings, Layout plan, Interactions with civil engineering work.
Manufacturing
Using modern manufacturing techniques, we produce precise, high quality stainless steel tanks.
On-site Installation
Tiantai has professional civil and mechanical piping staff, who provide you with on-site guidance and information about their project type.
Training
Our training for you: Operator training, Maintenance training, Automation training, Individual training for your specific needs
Optimization
If you have equipment that needs upgrades or retrofitting, we can help you analyze its performance and identify areas for improvement.
Spare Parts
No down-time, only on-time.The parts you order from us are the exact same or better than those already installed in your equipment.
Maintenance
At Tiantai, we offer a remote assistance service that allows our technicians to interact with operators remotely.
Brewery Plan
There are three main aspects to consider in the early planning of a brewery: investment, sales channels and brewery packaging.
Investment
Formalities, Land , Factory building, Infrastructure, Production equipment , Utilities , Ingredients and material, Ingredients and material and Labour
Distribution Channels
OEM, Hypermarkets & Supermarkets, Retails, Warehouse clubs, Discount stores, Mass merchandisers, Food & Drink specialists, E-commerce, Brewpubs, Taproom
Packaging
Keg, PET bottle, Tin, Glass bottles, Can